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CERACoat™-X (1700ºC) (High Temp. Zirconium based Protective Ceramic Coating)

CERACOAT™-X is zirconium rich refractory coating. CERAcoat™-X is a special refractory coating compound with high percentage of Zirconia in its residual. CERAcoat™-X makes plaster like hard thin layer on refractory lining which protect refractory lining against heat and severe attacks of flue gases and fumes, where corrosion/erosion are chronic problem. CERAcoat-X seals the cracks developed on the inside walls of combustion chambers and prevents loss of hot gases escaping through them; thus conserving great amount of fuel energy loss.
CERAcoat-X™ is ideal for refractories maximum service temperature 1800ºC. it is used for coating of furnace refractory linings, ceramic blankets and modules, kiln furniture etc. Its protect refractory against heat and severe attacks of flue gases and fumes, where corrosion/erosion are chronic problem. We have vigorously tested CERAcoat™-X at 1300 to 1780 °C, in high temperature, electric, gas-fired kilns and found its performance extremely satisfactory. CERAcoat™-X considerably prolongs the life of refractories of high-low temperature kilns. CERAcoat™-X is a proven refractory coating compound, which will prove greatly beneficial to the industries where erosion/corrosion is a severe and chronic problem for refractories and kilns.

Main characteristics & Advantages of CERAcoat™-X

CERACOAT™-X is zirconium rich refractory coating. CERAcoat™-X is a special refractory coating compound with high percentage of Zirconia in its residual. CERAcoat™- X makes plaster like hard thin layer on refractory lining which protect refractory lining against heat and severe attacks of flue gases and fumes, where corrosion/erosion are chronic problem. CERAcoat-X seals the cracks developed on the inside walls of combustion chambers and prevents loss of hot gases escaping through them; thus conserving great amount of fuel energy loss.

Application

CERAcoat-X with its high concentration of Zirconia, resists harsh chemical attacks at high and low temperatures. CERAcoat coating can work wonders at ambient to 1800° C temperature. It prevents leakage of hot gases from heating chambers, thus maximum heat energy is preserved, wear and tear on the CERAcoated surface is minimized and coating lasts longer. It has unlimited applications and is used in the following areas where continuous and high temperature heating is found hazardous, specially in the heating chambers constructed with conventional materials.

Main characteristics & Advantages of CERAcoat™-X

    1. Easy to apply by trowelling, brushing or spraying.
    2. Good adhesion to refractory bricks, monolithics, castables and ceramic fiber modules, molten Metal, graphite /carbon crucibles etc.
    3. Excellent dry strength.
    4. Excellent resistance to powdering.
    5. Good adhesion.
    6. Good chemical resistance.
    7. Easy to mix.
    8. Reduction in slag adhesion.
    9. Resistant to severe attack and sand blasting effect of burning fuel oil.
    10. Considerable increase in service life of refractory linings and heating systems.
    11. Resistant to the influence of steam, acids, alkalies, fumes of sulphur and Vanadium Compounds and molten metals
    12. Odorless and nonhazardous.

Mixing Of CERAcoat™-X

Thoroughly dry mix the CERACOAT-X- powder, add maximum up to 35 to 50 % of clean tap water to it for spraying/brushing applications.
    1. Ceramics / Glass.
    2. Ferrous & brass and other nonferrous metals except aluminium
    3. Chemicals and fertilizers
    4. Pulp and paper .
    5. Natural and other gases
    6. Petroleum and hydrocarbon
    7. Iron and steel
    8. . Marine and shipping .
    9. Cement
    10. Suga
    11. Coating of kiln furniture, graphite and carbon crucibles